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Trimming/Replacing the wick

  • Use a pair of needle nose pliers to pull the wick straight up until clean wick appears.
  • Trim the blackened section off so that the wick is even with the top of the Chimney (wind guard).
  • To replace the wick, first remove all of the cotton padding with tweezers.
  • Thread the new wick into the hole, and leave it level with the chimney.
  • Replace the cotton padding in small pieces. Be sure to weave the wick through the pieces of cotton.

Refilling the lighter

  • Open the lighter and remove the lighter assembly from the shell.
  • Open the bottle of lighter fluid (the lighter assembly can be used to open the "safety nozzle" used for most brands of fluid).
  • Some Zippos will have a small hole in the bottom of the lighter assembly that can be used to refill the lighter. Otherwise, lift up the bottom part and refill, taking care not to over saturate the cotton (otherwise, lighter fluid will leak out).
  • Replace the lighter assembly in the shell. Wipe the shell and hands clean of any excess fluid before lighting.

Replacing the Flint

  • Open the lighter and remove the lighter assembly from the shell.
  • Loosen the screw at the bottom of the lighter assembly. A screwdriver or coin may be necessary, but usually this can be done with the fingers.
  • Remove the screw and spring and shake the lighter, to make sure the remnant of the previous flint (if any) falls out.
  • Drop the replacement flint into the hole, replace the spring, and tighten the screw. Replace the lighter assembly into the shell.
  • The striker may need to be "wiggled" a little in order to get the new flint to strike.
  • A common trick is to put in two replacement flints, instead of just one. That way, if the first flint runs out, the replacement is already in position.